Digestate treatment and nutrient recovery

The ‘Digestate Treatment’ module consists of a multi-stage system that treats and recycles the liquid by-products from anaerobic digestion. This process produces water suitable for discharge, an organic solid fertiliser rich in nitrogen and phosphorus, and a liquid inorganic fertiliser rich in nitrogen and potassium. In the module, the digestate passes through several stages of a separation cascade in succession. Coarse and fine solids are removed in the first two stages by mechanical separation. In the subsequent steps, membrane processes are then used to target finer impurities and dissolved compounds. During the process, all relevant process parameters are recorded to monitor the separation processes and establish mass and energy balances.

The chosen approach ensures efficient resource recovery, reduces waste generation and helps to meet environmental standards. A key feature of this module is its flexibility, which enables it to adapt to different feedstocks or system objectives. The module enables the recovery of nutrients and water – both key aspects of a functioning circular economy.  By converting waste streams into useful products, the module demonstrates a sustainable approach to waste management and resolves potential issues associated with the direct application of raw digestate.

Technical details

Screw press

Throughput: 15 m³/h
Operating mode: batch
Material: stainless steel
Mesh size: 0.5 mm
Motor: 2.2 kW
Cleaning time: 30 min

Chamber filter press

Flow rate: 0.65 – 0.7 m³/h
Operating mode: batch
Chamber volume: 74.9 l (17 chambers)
Plate size: 470 x 470 mm
Drive type: electro-hydraulic unit, pressure pump
Motor: 1.5 kW
Filtration pressure: 16 bar

Decanter centrifuge

Flow rate: 5–100 l/h
Max. acceleration: 4400 g
Max. speed: 10,000 rpm
Speed difference: 1–200 rpm
Motor: 2 x 3.5 kW
Material: 1.2471 (315 Ti)

Ultrafiltration

Molecular weight cut-off (MWCO): 100 kDa
Potential flow rate: 90 – 1200 l/h
Membrane: Ceramic, 19 channels
Membrane area: 3 m² (12 filter elements, each 0.25 m²)
Channel diameter: 3.3 mm

Reverse osmosis

Flow rate: 100 l/h
Membrane length: 1016 mm
Membrane area: 2.8 m²
Operating pressure: 63 bar
Special features: Salt retention
Motor power: 1.5 kW
Filtration pressure: 16 bar

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